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KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR FULL SERVICE MANUAL
1. KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR - SERVICE CHAPTER MANUAL
2. KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR - MECHANISM CHAPTER MANUAL
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Language: English. This service manual comes in PDF format. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly.
Product Details:
1. KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR - SERVICE CHAPTER MANUAL
CONTENTS:
I. General
https://www.tradebit.comy and engine identification marks
https://www.tradebit.comety precautions for servicing, disassembly and reassembly
a. Safety measures before starting work
b. Safety measures during work
c. Preparation for disassembly
d. Precautions for disassembly and reassembly
https://www.tradebit.comportant Safety process and critical functional process
a. Essential Adhesives
b. Important Safety Process
c. Important Critical Functional Process
https://www.tradebit.comportant inspection items after reassembling
a. Operate the Machine and check for Unusual Noise and Vibrations
b. Make Sure the Safety decals and Wireharness Clamps are in their Specified Positions
c. With the Machine Front in a Specified Posture, Check the Amount of Hydrauric Oil
d. Piping
https://www.tradebit.comntenance intervals
a. PP (KTC, KCL, KTA) - version
b. Hydraulic Oil Check for machines with Hydraulic Breakers
c. EU version
F. Specifications
a. Machine Weight
b. Machine specifications
c. Lever stroke and operating force
d. Dimensions of Parts
https://www.tradebit.comhine Body
https://www.tradebit.comnt attachment
a. Pin, bush and shim installation
b. Instruction to press in the bushing
c. Greasing points
https://www.tradebit.comer Structure
a. Swivel bearing
b. Travel lever
c. Accelarator lever
d. Dozer lever
e. Swing & SP pedal
f. Control valve links
g. Limit switch installation
h. Seat belt
https://www.tradebit.comercarrige
a. Track tension device
b. Track Roller
https://www.tradebit.comine
https://www.tradebit.comine accessories
a. Engine mount
b Air cleaner
c. Radiator
d. Muffler
e. Pump coupling
f. Fuel tank
g. Fuel tank cushion
h. Fuel hoses
https://www.tradebit.comine WSM : D902 -E
https://www.tradebit.comine WSM : D782 -B
https://www.tradebit.comraulic system
https://www.tradebit.comubleshooting
a. Common circuit
b. Hydraulics
c. Pump
d. Motor
e. Swivel performance
f. Traveling performance
g. Electrical components
https://www.tradebit.comting
a. Testing Instruments & special tools
b. Pump flow
c. Pressure measurement
d. Drain measurement
e. Measurement of block performance
f. Operating speed
g. Straight travel performance
h. Cylinder natural fall amount
i. Control and Traveling lever operating force
j. Lever stroke
https://www.tradebit.comcifications
a. Pump specifications
b. Relief Valve
c. Swivel performance
d. Traveling performance
e. Cylinder
g. Motor oil drain amount test sample
h. Quality Specifications
https://www.tradebit.comassembling and reassembling
a. Pump
b. Control valve
c. Pilot valve (PP version)
c. Pilot valve (EU version)
d. Swivel motor (KX41-3 PP)
d. Swivel motor (KX36-3 EU, KX41-3 EU)
e. Rotary Joint
f. Travel motor
g. Cylinder
h. Unload valve (KX41-3 PP)
h. Unload valve (KX36-3 EU, KX41-3 EU)
i. Change valve (Dozer, Track)(KX41-3 PP)
i. Change valve (Dozer, Track) (KX36-3 EU, KX41-3 EU)
j. TPSS valve (TPSS = Two patern selection system) (PP Version)
k. Oil tank
l. Delivery hose (KX41-3 PP)
m. Return hose (KX41-3 PP)
n. Table of hoses (KX41-3 PP)
O. Pilot Hose (KX36-3 EU, KX41-3 EU)
P. Delivery Travel, Swivel, Blade, Swing Hose (KX36-3 EU, KX41-3 EU)
Q. Suction, Return Hose (KX36-3 EU, KX41-3 EU)
R. Table of Hoses (KX36-3 EU, KX41-3 EU)
https://www.tradebit.comctrical System
https://www.tradebit.comubleshoothing
a. General
b. Failure display and diagnosis criteria on the meter panel
c. Engine
d. Others
https://www.tradebit.comota Intelligent Control System
a. Navigation list of messages
b. Meter display
c. Fuses
https://www.tradebit.come harness installation
a. Precautions
b. Engine earth, starter switch
c. Main harness
https://www.tradebit.comers, for your reference
a. Photo samples taken from Hirakata assembly line
b. Photo samples taken from KBM assembly line : EU - version
Note : PP - version = Pan Pacific - version = KTC, KCL, KTA - version
2. KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR - MECHANISM CHAPTER MANUAL
CONTENTS:
I General
A Body and engine identification marks
B Safety precautions for servicing, disassembly and reassembly
a Safety measures before starting work
b Safety measures during work
c Preparation for disassembly
d Precautions for disassembly and reassembly
C IMPORTANT SAFETY PROCESS AND CRITICAL FUNCTIONAL PROCESSI
a Essential Adhesives
b Important Safety Process
c Important Critical Functional Process
D IMPORTANT INSPECTION ITEMS AFTER REASSEMBLING
E SERVICING FUNDAMENTALS
a Items for Servicing
b O-ring, Oil seal, Circlip and Roll Pin
c Piping
F Maintenance intervals
a Maintenance intervals chart:EU
b Maintenance interval chart : PP
c Hydraulic Oil Check for machines with Hydraulic Breakers
d Periodic replacement of important parts
II. Machine body
A. Specifications
a. Machine weight
b. Machine
c. Lever stroke and operating force
d. Dimensions of parts
e. Undercarriage specifications
f. Parts weight
g. Water and oil quantity
B. Front attachment
a. Parts designation
b. Exchange of bucket (Kubota Japan Bucket)
c. Exchange of bucket teeth and side cutters [JPN bucket version]
d. Installing direction of dust seal
e. Installation of thrust collar on the swing bracket
f. Installation of pin and bush
g. Grease nipple
h. Upper structure
i. Counterweight
C. Cab canopy installation
a. Installing the cabin or canopy
D. Under carriage
a. Swivel bearing
b. Grease tube
c. Track tension device
d. Upper roller and track roller
e. Crawler replacement and tension adjustment
https://www.tradebit.comine
A. Specifications
a. Main specifications
B. Engine accessories;Disassembly and reassembly
a. Radiator fan
b. Radiator
c. Electrical parts
d. Engine mount
e. Air cleaner
f. Muffler
g. Pump coupling
h. Fuel tank
i. Fuel hoses
C. Engine dismounting & remounting
D. Engine WSM (Mechanism section)
D. Engine WSM (Service section)
https://www.tradebit.comraulic System
A. Troubleshooting
a. Common Circuit
b. Hydraulic system
c. Pump
d. Motor
e. Swivel performance
f. Traveling performance
B. Specifications
a. Pump
b. Control valve
c. Swivel performance
d. Traveling performance
e. Cylinder
f. Motor drain amount
g. Service port performance
C. Testing
a. Pump flow
b. Pressure measurement
c. Drain measurement
d. Measurement of block performance
e. Operating speed
f. Straight travel performance
g. Cylinder natural fall amount
h. Control and traveling lever operating force
i. Lever stroke
D. Disassembling and Assembling
V. Electrical System
A. Specifications
B. Wireharness diagram and couplers
a. Coupler identification : KX61-3, KX71-3
b. Wireharness diagram : KX61-3, KX71-3, EU - version
c. Wireharness diagram : KX71-3, PP - version
d. Functional circuit diagram
C. Troubleshooting & Testing
a. Engine
b. Meter panel
c. Others
d. Testing
https://www.tradebit.come harness installation
a. Precautions
b. Engine earth, starter switch
c. Battery
d. Limit switch
e. Wire harness route
a. Preparation
b. Front attachment assembly
c. Pump
d. Control valve
e. Pilot valve
f. Swivel motor
g. Rotary joint (Swivel joint)
h. Traveling motor : KX71-3 PP version
i. Cylinder
j. Pilot filter
k. Change valve
l. TPSS valve, KX71-3 PP version
m. Hydraulic oil tank
n. Hydraulic hose
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KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR ARM CYLINDER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR AUXILIARY HYDRAULIC VALVE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR AUXILIARY SELECTOR VALVE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR BLADE CYLINDER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR BOOM CYLINDER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR BOOM SWING CYLINDER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR BUCKET CYLINDER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR CONTROL PATTERN SELECTOR VALVE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR DUAL SEQUENCE VALVE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR HYDRAULIC CONTROL VALVE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR HYDRAULIC CYLINDER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR YDRAULIC GEAR PUMP, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR HYDRAULIC PISTON PUMP, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR HYDRAULIC PUMPS, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR HYDRAULIC RESERVOIR, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR HYDRAULIC SERVICE INFORMATION, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR HYDRAULIC SYSTEM TROUBLESHOOTING, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR JOYSTICK CONTROL CHANGE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR LIFTING CLAMP CYLINDER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR MAIN RELIEF VALVES, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR OIL COOLER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR PORT RELIEF VALVES, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR PRESSURE REDUCING VALVE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR DRIVE SYSTEM, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR LEFT CONSOLE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR LEFT CONSOLE COVER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR JOYSTICK, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR RIGHT CONSOLE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR RIGHT CONSOLE COVER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR STEERING LEVERS AND PEDALS, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR UPPER WORKS & SWING SECTION, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR ARM, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR BATTERY BOX, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR BOOM, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR BOOM SWING BRACKET, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR BUCKET, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR BUCKET TEETH, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR CAB, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR CAB/CANOPY REAR COVER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR CENTER SWIVEL JOINT, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR ENGINE COVER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR FLOORMAT AND FLOOR PLATE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR FRONT ENGINE COVER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR FUEL TANK, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR LEFT CORNER POST, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR LEFT COUNTERWEIGHT, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR LEFT SIDE COVER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR REAR FLOOR PLATE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR RIGHT CORNER POST, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR RIGHT COUNTERWEIGHT, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR RIGHT SIDE COVER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR ROPS CANOPY, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR SEAT AND SEAT MOUNT, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR SWING BRACKET BUSHING, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR SWING MOTOR/BRAKE ASSEMBLY, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR SWING MOTOR DRIVE CARRIER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR SWING MOTOR, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR SWING MOTOR DRIVE CARRIER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR UPPERSTRUCTURE AND SWING CIRCLE GEAR, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR XChange, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR MAIN FRAME & TRACKS, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR BLADE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR TRACK, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR TRACK DAMAGE IDENTIFICATION, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR TRACK FRAME, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR TRACK IDLER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR TRACK ROLLER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR TRAVEL MOTOR, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR ELECTRICAL SYSTEM, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR ALTERNATOR, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR BATTERY, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR BUZZER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR CAB ELECTRICAL, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR DIODES, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR ELECTRICAL SYSTEM,KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR FUEL LEVEL SENDER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR GAUGES, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR HORN, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR STARTER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR TIMER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR TWO SPEED SWITCH, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR ENGINE SERVICE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR AIR CLEANER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR CRANKSHAFT AND BEARINGS, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR CRANKSHAFT GEAR, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR CYLINDER BORE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR CYLINDER HEAD, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR ENGINE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR ENGINE COMPRESSION, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR ENGINE FLYWHEEL, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR FAN GUARD, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR FUEL CAMSHAFT, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR FUEL INJECTOR NOZZLES, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR FUEL INJECTION PUMP, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR FUEL SHUTOFF SOLENOID, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR GLOW PLUGS, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR IDLER GEAR AND CAMSHAFT, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR MUFFLER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR OIL PUMP, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR PISTON AND CONNECTING ROD, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR RADIATOR, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR ROCKER ARM AND SHAFT, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR TIMING GEARS, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR TIMING GEARCASE COVER, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR TROUBLESHOOTING, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR VALVE CLEARANCE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR VALVE, VALVE SEAT AND GUIDE, KUBOTA KX36-3 KX41-3S KX41-3V EXCAVATOR WATER PUMP
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