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KOMATSU PC800-8 HYDRAULIC EXCAVATOR SERVICE&Field Assembly
1. KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP SERVICE MANUAL
2. KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Field Assembly Instruction
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DETAILS PRODUCTS
1. KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP SERVICE MANUAL
The KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP service manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and showing him the correct way to perform repairs and make judgments. Make sure you understand the contents of this manual and use it to full defect at every opportunity.
This KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP service manual mainly contents the necessary technical information for operation performed in a service workshop.
CONTENTS AS FOLLOWS:
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01 GENERAL
10 STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
20 TESTING AND ADJUSTING
30 DISASSEMBLY AND ASSEMBLY
90 OTHERS
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 and up Field Assembly Instruction.
The KOMATSU PC800-8 HYDRAULIC EXCAVATOR Field Assembly Instruction service manual has been prepared as an aid to improve the quality of repairs by giving the serviceman an accurate understanding of the product and showing him the correct way to perform repairs and make judgments. Make sure you understand the contents of this manual and use it to full defect at every opportunity.
This KOMATSU PC800-8 HYDRAULIC EXCAVATOR Field Assembly Instruction service manual mainly contents the necessary technical information for operation performed in a service workshop.
CONTENTS AS FOLLOWS:
==========
Specifications
Precautions for Field Assembly
Assembling Procedures, Applicable Equipment and Schedule
Kit Layout Diagram
Transportation
List of Tools for Field Assembling
Tightening Torque
Coating Materials
A. Assembly of Base Machine
A- 1. Installation of Left and Right Track Frames
A- 2. Installation of Travel Pipe
A- 3. Installation of Top Guard
A- 4. Installation of Radiator Cover
A- 5. Installation of Rearview Mirror
A- 6. Installation of Left Side Step
A- 7. Installation of Handrail
A- 8. Installation of Handrail (With top guard)
A- 9. Installation of Muffler Tail Tube
A-10. Sticking Sheet to Counterweight
A-11. Installation of Counterweight
A-12. Installation of ORBCOMM Antenna (if equipped)
A-13. Installation of Step Light
A-14. Air Bleeding of Travel Motor
A-15. Installation of Travel Piping Cover
A-16. Testing Track Shoe Tension
A-17. Check Fuel, Coolant and Oil Levels
A-18. Parts to be Touched up after Field Assembly
B. Assembling of Work Equipment of Backhoe
B- 1. Assembly of Arm Cylinder
B- 2. Connection of Arm Cylinder Hoses
B- 3. Installation of Boom Cylinder Foot
B- 4. Relieving Remaining Pressure from Hydraulic Circuit
B- 5. Installation of Boom Cylinder Hoses
B- 6. Assembly of Boom Assembly
B- 7. Hose Connection of Arm and Bucket Circuits
B- 8. Installation of Quick Return Hose
B- 9. Installation of Boom Cylinder
B-10. Installation of Arm Assembly
B-11. Installation of Hose between Boom and Bucket Cylinder
B-12. Installation of Bucket Assembly
B-13. Lubrication Piping to Work Equipment
B-14. Air Bleeding from Cylinder
B-15. Wiring of Work Equipment
B-16. Greasing after Assembling Work Equipment
M. Procedure for Inspection and Maintenance after Completion of Assembly
M- 1. Inspection of Oil Level in Hydraulic Tank and Refill
M- 2. Replacement of Return Filter (Standard Filter to Flushing Filter)
M- 3. Flushing of Hydraulic Circuit
M- 4. Error Code
C. Assembling of Work Equipment of Loading Shovel
C- 1. Releasing residual pressure in hydraulic circuit
C- 2. Pulling out boom foot pin and boom cylinder foot pin
C- 3. Installation of boom and arm assembly
C- 4. Installation of flushing piping between chassis and boom
C- 5. Installation of flushing piping for boom cylinder and arm cylinder
C- 6. Installation of flushing piping for bucket cylinder
C- 7. Installation of flushing piping for bottom dump cylinder
C- 8. Installation of boom cylinder
C- 9. Installation of boom cylinder foot
C-10. Installation of boom cylinder hoses
C-11. Installation of boom cylinder rod pin
C-12. Installation of arm cylinder hoses
C-13. Installation of bucket cylinder
C-14. Installation of bucket cylinder hose
C-15. Installation of connecting hoses between chassis and boom top
C-16. Installation of bottom dump cylinder hoses
C-17. Installation of bucket assembly
C-18. Installation of working lamps
C-19. Installation of work equipment grease piping
C-20. Greasing after assembling of work equipment
C-21. Bleeding air from work equipment circuit
C-22. Checking oil level in hydraulic tank and adding oil
C-23. Replacement of Return Filter (Standard Filter to Flushing Filter)
C-24. Flushing of Hydraulic Circuit
Field Assembly Inspection Report (Backhoe)
Field Assembly Inspection Report (Loading Shovel)
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KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
Complete download comes in PDF format which can work under all PC based windows operating system and Mac also. It saves to your hard-drive and can be burned to CD-ROM. All pages are printable. No need to pay for shipping and wait for the overpriced paper textbook or CD-ROM to arrive via snail mail.
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KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP GENERAL
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Safety Hints
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Specifications
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP STRUCTUREND FUNCTION
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Pump Device
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Main Control Valve
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Swing Device
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Travel Device
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP RCV Lever
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP RCV Pedal
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP HYDRAULIC SYSTEM
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Hydraulic Circuit
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Main Circuit
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Pilot Circuit
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Single Operation
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Combined Operation
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP ELECTRICAL SYSTEM
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Component Location
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Electrical Circuit
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Electrical Component Specification
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Connectors
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP MECHATRONICS SYSTEM
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Outline
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Mode selection System
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Automatic Deceleration System
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Power Boost System
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Travel Speed Control System
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Automatic Warming Up Function
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Engine Overheat Prevention Function
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Anti-Restart System
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Self-Diagnostic System
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Engine Control System
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP EPPR(Electro Proportional Pressure Reducing) Valve
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Monitoring system
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP TROUBLESHOOTING
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Before troubleshooting
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Hydraulic and Mechanical System
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Electrical System
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Mechatronics System
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP MAINTENANCE STANDARD
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Operational Performance Test
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Major Components
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Track and Work Equipment
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP DISASSEMBLY AND ASSEMBLY
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Precaution
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Tightening Torque
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Pump Device
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Main Control Valve
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Swing Device
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Travel Device
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP RCV Lever
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Turning Joint
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Boom, Arm and Bucket Cylinder
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Undercarriage
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Work Equipment
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP COMPONENT MOUNTING TORQUE
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Introduction guide
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Engine system
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Electric system
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Hydraulic system
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Undercarriage
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Structure
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Work equipment
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP - SAFETY HINT
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Before operating the machine
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP During operating the machine
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP During maintenance
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Parking
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP - SPECIFICATIONS
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Major components
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Specifications
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Weight
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Specification for major components
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP - CONTROL DEVICE
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Cab device
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Cluster
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Switches
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Control device
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Air conditioner and heater
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Others
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP - OPERATION
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Suggestion for new machine
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Check before starting the engine
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Starting and stopping the engine
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Warming-up operation
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Operation of the working device
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Travaling of the machine
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Efficient working method
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Adjustment of the work equipment
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Operation in the special work sites
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP0 Storage
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP - TRANSPORTATION
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Road traveling
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Preparation for transportation
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Loading the machine
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Fixing the machine
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Loading and unloading by crane
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Towing the machine
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP - MAINTENANCE
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Instructions
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Tightening torque
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Specification of fuel, coolant and lubricants
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Maintenance check list
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Maintenance chart
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Service instruction
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Electrical system
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Air conditioner and heater
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP - TROUBLESHOOTING GUIDE
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Engine
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Electrical system
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Power train System
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Hydraulic system
KOMATSU GALEO PC800-8 HYDRAULIC EXCAVATOR SN 50001 AND UP Service & Operating Manual
File Data
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